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Author Archives: Viktor

Gearbox Assembly #3

After the struggle to get the studs out of the housing, I also exchanged them for new ones made of corrosion resistant steel with appropriate strength and then installed the gearbox.

Posted byViktor1. September 201130. October 2022Posted inRS 250 Workshop DiaryLeave a comment on Gearbox Assembly #3

Gearbox Assembly #2

The gearbox shafts were disassembled, cleaned and put back together afterwards.

Posted byViktor1. August 20115. January 2020Posted inRS 250 Workshop DiaryLeave a comment on Gearbox Assembly #2

Crankshaft Installation

As the RS 250 uses a second oil pump to lubricate the gear shafts, the two bearings on the output side of the gear must be sealed on one side with a seal. The oil pump then presses the oil through holes in the gearbox shaft directly against the shift forks and bearings.

Posted byViktor1. July 20111. January 2020Posted inRS 250 Workshop DiaryLeave a comment on Crankshaft Installation

Gearbox Assembly #1

On the gearbox itself, all ball bearings are removed and replaced by ball bearings from SKF with polyamide cage. The reason for the replacement was a slightly rough running noise of the original bearings and the quiet running of the polyamide cage bearings. Unfortunately there are no pictures of this.

Posted byViktor1. June 201130. December 2019Posted inRS 250 Workshop DiaryLeave a comment on Gearbox Assembly #1

Cylinder coating, Cooper Power Valves

Aprilia RS 250 Cougar Valves

The first package from MuS Förster arrived, he checked the crankshaft and the cylinders. The crankshaft was in very good condition and was only re-balanced, the cylinders unfortunately had to be recoated because of a damage due to loose catalyst parts. I also ordered some small parts like gaskets there.

Posted byViktor1. May 201123. September 2020Posted inRS 250 Workshop DiaryLeave a comment on Cylinder coating, Cooper Power Valves

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